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Thread: Customizing cables and making my own extension cables. Please help?

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    Question Customizing cables and making my own extension cables. Please help?

    I'm making 3 pin fan extension cables and putting my own pins and connectors on fans that I'm getting from online electronic supply outlets. I know what molex pins and connectors to get, but that's it.

    If someone knows where I can get a black multi-conductor cable, containing stranded red, black, and yellow in what ever gauge it is I need for PC fans, then the next two paragraphs can be completely ignored!

    For the wire, I don't know what to get or where to get it. I'm guessing its copper 24 gauge stranded (in black, yellow, and red of course) right? Problem is I get spammed to hell if I search for that. The most powerful fan I'll be using is a 12 watt Delta. Normally it will be tamed down a bit. So if 24 gauge isn't enough, please let me know.... not that I know what I'm getting.

    I'm also going to cover the entire length of the cables with heatshrink since its more functional and easier to hide than sleeving (which I don't even like). I'd like to order it by the foot or a small spool of it, but I'm not sure what size I need. Once I order it, that's it. I'm stuck with it or I have to pay for shipping if I get the wrong thing, most likely. So please I need someone to verify I'm getting the right thing.

    I'm thinking of getting this: http://www.qualtekusa.com/Catalog/Sh...-PDF/Q2F3X.pdf
    The size I'm looking at is 1/4" (0.6mm), 3 to 1 shrinkage (I'm guessing that means (1/3 original size???), Polyolefin, and its listed as "tubing, flexible". I *think* that's the right one.

    If I could find some fabric heat shrink that doesn't cost a lot more than standard black heatshink, I'd love to use that! I can't find it though. Anyone ever seen it for sale online? That stuff is nice!


    These are the parts I've selected... though I haven't chosen where I'm buying them yet. I'll look for the best prices when I sort it out.

    Connectx™ Female 3-Pin Fan Housing Black
    http://www.performance-pcs.com/catal...oducts_id=1167

    Molex 08-52-0123 CONN TERM FEMALE 22-30AWG TIN
    http://www.digikey.com/product-detai...0123/WM2758-ND

    FrozenCPU 3-pin Male Shielded Fan Connector - Black
    http://www.frozencpu.com/products/12...l=g51c389s1348

    FrozenCPU ConnectRight 3-Pin Male Shielded Fan Connector Pins - Set of 3
    http://www.frozencpu.com/products/12..._Set_of_3.html

    Qualtek Polyolefin Black Heatshrink Tubing, Flexible, 1/4" (6.4mm), 3 to 1 Shrinkage Ratio
    http://www.qualtekusa.com/Catalog/Sh...-PDF/Q2F3X.pdf

    Also I'd like to get a proper molex crimper, but I haven't quite narrowed down what to get. I'd like to buy a crimper that works with all pins related to PCs, including series 8981 power connectors, series KK 2695 3-pin fan connectors, ATX, and SATA. I hope there's a crimper that does all that, I'd rather not be buying multiple crimpers.

    Also, I don't suppose anyone knows where to get black 3-pin male shielded fan connectors a little more fairly priced? Or even better, a bag of them? This is all I could find:

    FrozenCPU 3-pin Male Shielded Fan Connector - Black
    http://www.frozencpu.com/products/12...l=g51c389s1348

    I have a couple concerns though. How much does heatshrink, shrink vertically along the length of the cord? And is it effected by its shrinkage rating, as in 2 to 1 and 3 to 1. Will that mean that I need 3 times the length of the wire, and slowly go from one end of the wire to the other, so it doesn't end up coiling up the wire?
    Last edited by Judaeus Apella; 09-24-2013 at 04:00 PM.
    This cosmic dance of bursting decadence and withheld permissions, twists all our arms collectively, but if sweetness can win, and it can, then I'll still be here tomorrow to high-five you yesterday, my friend. Peace.

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